Direct Air Capture in 2026: Cost, Scale, and Path to $200/tCO2

Direct air capture (DAC) plants operating today typically remove CO2 from the atmosphere at costs in the $500-1,000 per tonne range-orders of magnitude above most point-source capture projects. Yet DAC sits at the centre of many 1.5-C and 2-C climate scenarios, with pathways calling for 50-400 MtCO2/year of removal by 2030. At Energy Solutions, we track project pipelines, cost drivers, and energy use to understand where DAC stands in 2026-and what would need to happen for removal costs to push toward $200/tCO2 by 2030.

What You'll Learn

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DAC Basics: Technologies, Energy, and Project Types

Two broad technology families dominate the DAC landscape today:

Both approaches are highly energy-intensive. Even with aggressive heat recovery and efficient fans, DAC generally requires tens of GJ of heat and electricity per tonne of CO2 removed, depending on configuration and climate.

Solvent-Based DAC

Higher temperature regeneration, often paired with natural gas or industrial waste heat; can integrate with existing process heat infrastructure.

Solid-Sorbent DAC

Operates at lower temperatures, more modular, and often positioned for all-electric operation with renewables and heat pumps.

Project Types

Early projects target permanent geological storage, synthetic fuels, or sale of removal credits to corporates with net-zero commitments.

Current Cost Ranges and Energy Use in 2026

Despite rapid learning, DAC remains expensive. Publicly reported and modelled cost ranges in 2025-2026 suggest the following order of magnitude:

Indicative DAC Cost and Energy Benchmarks (2025-2026)

Technology / Scale Capture Cost (USD/tCO2) Heat Demand Electricity Demand Notes
First-of-a-kind liquid solvent (10 kt/yr) 700-1,000 6-9 GJ/t 1.0-1.5 MWh/t High capex, little series learning, reliance on gas or industrial heat.
First-of-a-kind solid sorbent (10 kt/yr) 500-900 3-5 GJ/t 0.8-1.2 MWh/t Lower-temperature heat, more modular but still early.
Next-gen solid sorbent (100 kt/yr cluster) 300-600 2-4 GJ/t 0.6-1.0 MWh/t Assumes learning, better contactors, and optimised layouts.

Values exclude downstream transport and storage, which can add $50-150/tCO2 depending on location.

Approximate Capture Cost by Technology & Scale

Simplified Cost Trajectory from FOAK to 2030 Target

Case Study: Three DAC Projects at Different Scales

Case Study - From Pilot Plant to Early Commercial Hub

This composite case study draws on public information from several DAC developers as of 2025-2026.

Project Type Nominal Capacity Estimated Capture Cost (2026) Energy Source Offtake / Revenue Model
Urban pilot plant 1 ktCO2/year $900-1,200/t Grid electricity + district heat Small-volume removal credits for corporates; R&D funding.
First-of-kind remote plant 10 ktCO2/year $600-900/t On-site renewables + waste heat Long-term offtake contracts with tech firms and airlines.
Planned regional hub 100 ktCO2/year+ $300-600/t (target) Dedicated renewables + heat pumps Portfolio of removals for compliance-oriented buyers and states.

Early projects lean heavily on grants, tax credits, and high-priced voluntary removal contracts ($600-1,200/tCO2). To move toward hundreds of kilotonnes, developers must blend public support with lower-priced offtake and more efficient plants.

Illustrative DAC Cost Breakdown (Next-Gen Solid Sorbent)

Global Perspective: US, Europe, Middle East, and Asia

DAC deployment is not geographically uniform. Different regions play distinct roles:

Global capacity announced or under development is still measured in the low millions of tonnes per year-tiny compared with current fossil emissions, but large compared with only a few years ago.

Devil's Advocate: Structural Limits and Risks

Even supporters of DAC recognise fundamental challenges that may not disappear with scale:

In short, DAC is unlikely to be a substitute for deep emissions cuts; at best it complements them by dealing with residual emissions that are hard to abate.

Outlook to 2030: Cost Trajectories and Deployment Volumes

By 2030, most credible scenarios see DAC costs falling but remaining well above many mitigation options. Based on aggregated modelling and early learning curves:

For buyers and policymakers, the key is to treat DAC as a scarce, high-value removal option-prioritised for genuinely hard-to-abate sectors and paired with stringent MRV-rather than as a licence to delay mainstream decarbonisation.

Frequently Asked Questions

Why is DAC so much more expensive than point-source carbon capture?

DAC must move and treat very large volumes of air to extract relatively small amounts of CO2, which drives up energy use and equipment size. Point-source capture deals with exhaust streams that may contain 5-15% CO2, making separation less energy-intensive per tonne captured.

Can DAC ever reach costs below $100/tCO2?

Some long-term roadmaps target costs below $100/tCO2, but achieving this will require multiple generations of technology improvement, ultra-cheap clean energy, and very large cumulative deployment. Most analysts see $200-300/tCO2 as a more realistic threshold for the 2030s.

How should companies use DAC in their climate strategies?

Best practice is to prioritise deep emissions reductions first, then use high-quality removals like DAC to neutralise genuinely residual emissions. Many net-zero frameworks now differentiate between mitigation and removals, and expect companies to disclose both separately.

Does it matter what energy source powers DAC plants?

Yes-using high-carbon electricity can erode or even negate the climate benefit of DAC. Projects powered primarily by renewables or very low-carbon grids deliver much stronger net removals per tonne captured.

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