Autonomous Freight 2026: Impact of Self-Driving on EV Efficiency
December 2025
Autonomous Systems & Electric Freight Analyst
20 min read
Executive Summary
Autonomous driving technology promises to reshape freight logistics by enabling higher utilisation, smoother driving patterns, and
reduced labour costs. For electric trucks in particular, self-driving systems can influence energy efficiency through more
consistent speeds, reduced harsh acceleration, and optimised routing. At the same time, additional sensing and computing hardware consumes
power and adds weight. At Energy Solutions, we quantify how autonomous
operation affects EV truck energy use, TCO, and corridor-level decarbonisation strategies.
- Autonomous trucks can improve energy efficiency by enabling smoother driving and more consistent eco-driving, with published
estimates often in the 25% to 32% range versus conventional operations. (ITS Digest, CCJ Digital)
- Operational costs can drop by up to 30% in some programs due to higher utilisation and reduced labour requirements. (NACFE)
- Eco-driving strategies can extend EV truck battery life by up to 20% under certain operating conditions. (Wheels & Motion)
- Modern autonomous systems can reduce accident rates by 40% to 60% depending on design domain and supervision model. (NACFE)
- Automation can reduce CO₂ emissions by up to 35% when combined with electrification and efficient operations. (NACFE)
- Additional energy consumption from sensing and computing (LIDAR, radar, GPUs) is modest—typically a few percent of traction energy—but
non-zero.
- Higher utilisation enabled by 24/7 operation can improve asset productivity and accelerate payback for EV trucks and
charging infrastructure.
- Benefits are largest on controlled-access highways; urban driving with complex interactions yields smaller efficiency gains but still
benefits from automation.
- From a climate perspective, automation is a multiplier on top of electrification and efficiency—not a substitute for
shifting to low-carbon energy sources.
Autonomy Basics: Levels, Sensors, and Powertrains
Autonomous freight concepts range from advanced driver assistance (ADAS) to Level 4 self-driving on defined corridors. Hardware
stacks typically include cameras, radar, LIDAR (in some designs), and powerful onboard computing platforms. For EV trucks, these systems are
integrated with traction inverters and battery management to coordinate smooth driving.
Methodology Note
Energy Solutions models use representative duty cycles and driving profiles to estimate baseline and autonomous EV truck energy use. We account
for smoother driving, reduced idling, and additional auxiliary loads from autonomy hardware, and we examine long-haul and regional scenarios.
Benchmarks: Energy Use and Efficiency Effects of Automation
Autonomous driving affects energy use through two opposing effects: smoother driving (reducing consumption) and additional hardware loads
(increasing consumption). In most cases, the net effect is a modest efficiency improvement when combined with good routing.
Stylised Energy Use Benchmarks for EV Trucks (per 100 km)
| Scenario |
Driving Profile |
Traction Energy (kWh/100 km) |
Autonomy Hardware Energy (kWh/100 km) |
Total (kWh/100 km) |
| Human-driven, baseline highway |
Mixed speeds, some harsh accelerations |
125 |
0 |
125 |
| Autonomous, optimised highway |
Smoother speed control, eco-driving |
112 |
3 |
115 |
| Human-driven, regional/urban mix |
Stop–go, variable driving style |
150 |
0 |
150 |
| Autonomous, regional/urban mix |
More consistent speeds, reduced idling |
135 |
4 |
139 |
Indicative Energy Savings from Autonomous Driving
Source: Energy Solutions modelling; hardware loads include sensing and computing only.
Duty Cycles and Utilisation: 24/7 Operation for EV Trucks
A major promise of autonomous freight is enabling trucks to operate more hours per day with limited human supervision. For
electric trucks, higher utilisation has several implications:
- Spreading battery and vehicle capex over more kilometres.
- Potential for more opportunity charging and optimised depot use.
- Greater importance of predictive maintenance and robust charging infrastructure.
Stylised Daily Utilisation: Human vs Autonomous Operations
Source: Energy Solutions duty cycle analysis; values represent illustrative averages.
Case Studies: Autonomous Freight Pilots and EV Fleets
Case Studies: From Pilots to Early Commercial Operations
Case Study 1 – Highway Autonomous Pilots with Electric Trucks
Context
- Use case: Autonomous operation on specific highway segments, with drivers handling urban segments.
Insights
- Demonstrated potential for consistent highway speeds and reduced energy variability.
- Highlighted the need for robust handover protocols between autonomous and manual modes.
Case Study 2 – Depot and Yard Autonomy for EV Fleets
Context
- Use case: Autonomous manoeuvring and charging within depots and yards.
Insights
- Reduced idle time and improved charging bay utilisation.
- Lower risk environment for early automation compared with public roads.
Economic Analysis: TCO, Labour Savings, and Infrastructure Utilisation
Autonomy affects TCO through multiple channels:
- Reduced driver labour costs (partially or fully).
- Slightly lower energy cost per kilometre due to efficiency gains.
- Higher vehicle capex for autonomy hardware and redundancy.
- Improved utilisation of vehicles and charging assets.
Stylised TCO Effects of Automation on EV Trucks (Long-Haul, 7-Year Horizon)
| Component |
Human-Driven EV Truck |
Autonomous EV Truck (Corridor-Limited) |
| Vehicle capex |
2.0–2.3× diesel |
2.3–2.7× diesel (autonomy premium) |
| Energy cost |
1.0 (index) |
0.9–0.95 (efficiency gains) |
| Labour cost |
1.0 |
0.4–0.8 (depends on supervision model) |
| Total TCO |
1.3–1.6× diesel |
1.1–1.5× diesel (wide uncertainty) |
Stylised TCO Index vs Diesel: Human vs Autonomous EV Trucks
Source: Energy Solutions modelling; assumes hydrogen or grid power at mid-2030 prices for comparison.
Devil's Advocate: Induced Demand, System Impacts, and Equity
Automation might lower the cost of moving goods to the point that it induces additional freight demand, offsetting some of the
efficiency gains. Cheaper logistics could encourage longer supply chains, more frequent deliveries, or increased empty running.
There are also broader system questions: who benefits from the labour savings, and how are workers in driving roles supported during the
transition? If automation is pursued mainly to reduce labour costs without an integrated decarbonisation strategy, the result could be more
freight activity with modest climate benefits.
Outlook to 2030/2035: Autonomous EV Freight in the Energy System
By 2030, autonomous capabilities are likely to be gradually deployed on specific highway corridors and in depots. By 2035,
combinations of autonomous operation and electrification could materially change the cost and energy profile of long-haul freight, especially in
regions with well-developed charging infrastructure and favourable regulation.
Stylised Adoption of Autonomous Features in EV Freight Fleets (Share of Fleet, 2035)
| Scenario |
EV Trucks with Advanced ADAS (%) |
EV Trucks with Highway Autonomy (%) |
Fully Autonomous EV Trucks (Selected Corridors) (%) |
| Conservative autonomy |
60–70 |
10–20 |
0–5 |
| Base case |
70–80 |
20–30 |
5–10 |
| Autonomy-forward |
80–90 |
25–35 |
10–20 |
Indicative Share of EV Trucks with Highway Autonomy to 2035
Source: Energy Solutions autonomous freight scenarios; shares expressed as share of EV truck stock.
FAQ: Self-Driving Trucks, Efficiency, and Policy
How much can autonomous driving improve EV truck efficiency?
Published estimates suggest autonomous operations can improve energy efficiency by 25% to 32% versus conventional
trucking in certain duty cycles, mainly through smoother speed control, reduced harsh acceleration and braking, and improved
routing. Results vary by corridor design, traffic, and how autonomy is implemented.
Does autonomy matter more for diesel, hydrogen, or battery trucks?
Automation can improve efficiency for all powertrains, but the cost impact is particularly important for energy-
intensive fuels such as hydrogen and for expensive battery packs. Saving 10% of energy on an EV or FCEV truck can materially
improve TCO.
Will self-driving trucks automatically reduce freight emissions?
Not automatically. While autonomy can reduce energy use per kilometre, overall emissions also depend on fuel type,
electricity carbon intensity, and total freight demand. Without a strong shift to low-carbon fuels and electricity,
efficiency gains alone may not be enough to meet climate targets.
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