Executive Summary
Hundreds of thousands of abandoned and end-of-life oil and gas wells worldwide pose environmental
liabilities, including methane leakage and groundwater contamination. At the same time, they represent a
unique sub-surface asset: pre-drilled access to warm formations that can be tapped for geothermal heat
or, in some cases, low-enthalpy power generation. In practice, only a subset of wells has the right
characteristics for economic retrofit. At
Energy
Solutions,
we assess when geothermal retrofits can transform a legacy liability into a transition-aligned
infrastructure asset.
- Global inventories suggest tens of thousands of wells in depth ranges of 2–4 km and
temperature gradients of 30–45 °C/km, creating bottom-hole temperatures of
80–150 °C suitable for direct heat and, in limited cases, binary-cycle power.
- Indicative retrofit CAPEX for converting an abandoned well to a geothermal doublet (including
re-entry, workover, new completion, surface equipment and interconnection) ranges from 2–8
million USD per well pair, or roughly 1,200–3,500 USD/kW of firm
thermal capacity.
- Levelized cost of heat (LCOH) from retrofitted wells typically falls in the range of 15–40
USD/MWh-thermal for well-suited sites, competitive with natural gas boilers under gas
prices above 6–10 USD/MMBtu and modest carbon pricing.
- Where retrofits avoid expensive plug-and-abandonment (P&A) operations costing 0.8–2.5
million USD per well, the effective net CAPEX for geothermal conversion can be reduced
by 20–40%, materially improving project economics.
- Energy Solutions modelling indicates abatement costs in the order of 20–70 USD/tCO₂
when geothermal heat displaces fossil-fired boilers and P&A liabilities are partially offset,
positioning retrofit projects competitively against many industrial decarbonization options.
Basics: From Abandoned Wells to Geothermal Assets
Abandoned wells are typically viewed purely as liabilities requiring plug-and-abandonment work to prevent
fluid migration. However, they already provide expensive access to subsurface formations, which can
represent several million USD of sunk drilling cost per well. Retrofitting such wells for geothermal use
can, in principle, capture some of that sunk value.
In practice, the opportunity is highly site-specific. Key questions include:
- Is the temperature at depth high enough for meaningful heat extraction?
- Is there nearby heat demand (industrial, district heating, greenhouses) within 5–20 km
of the well?
- What is the mechanical integrity of the casing and cement? Can the well be safely re-entered?
- What are the regulatory constraints around re-opening P&A candidates?
Where these conditions are satisfied, a geothermal retrofit can turn a dormant or abandoned asset into a
source of low-carbon heat for decades.
This report analyzes the 2027 market potential for retrofitting abandoned oil wells into geothermal assets,
with emphasis on CAPEX reduction versus greenfield drilling and the technical feasibility constraints that
determine bankable projects.
In practice, the opportunity is highly site-specific. Key questions include:
- Is the temperature at depth high enough for meaningful heat extraction?
- Is there nearby heat demand (industrial, district heating, greenhouses) within 5–20 km
of the well?
- What is the mechanical integrity of the casing and cement? Can the well be safely re-entered?
- What are the regulatory constraints around re-opening P&A candidates?
Screening typically eliminates the majority of wells. A practical planning assumption is that roughly
10–25% of abandoned wells are viable candidates for geothermal retrofitting, depending on
integrity, depth, thermal gradient, and proximity to end-users.
Indicative Temperature at Depth for Retrofit Candidates
The chart below shows a stylised geothermal gradient and bottom-hole temperatures for wells of different
depths in regions with moderate to favourable conditions.
Source: Energy Solutions synthesis of public geothermal gradient datasets
(stylised).
Technical Screening Criteria: Depth, Temperature and Integrity
Not every abandoned well is a candidate for geothermal reuse. Operators typically apply a screening funnel:
- Depth and gradient: Target bottom-hole temperatures of at least 80–100
°C for direct heat, or above 120 °C where small binary power units are
contemplated.
- Casing condition: Logging and pressure testing to ensure casing and cement integrity;
severe corrosion or lost sections can rule out economic retrofit.
- Reservoir properties: Adequate permeability and porosity to sustain required flow rates
(often 20–80 kg/s per doublet), or suitability for closed-loop systems where fluid
circulation occurs in tubing.
- Surface footprint: Availability of space for heat-exchanger skid, pumps and potential
binary power unit, with acceptable environmental constraints.
Stylised Screening Matrix for Geothermal Retrofit Candidates
| Parameter |
High-Priority Candidate |
Marginal Candidate |
Unfavourable |
| Well Depth |
2.5–4.0 km |
1.8–2.5 km |
<1.5 km |
| Temperature Gradient |
35–45 °C/km |
25–35 °C/km |
<25 °C/km |
| Casing Integrity |
Good logs, few repairs |
Moderate repairs needed |
Major integrity issues |
| Heat Demand Distance |
<5 km |
5–15 km |
>20 km |
Benchmarks & Cost Data: Retrofit vs New Geothermal Wells
Retrofitting an existing well avoids the full drilling cost of a new geothermal well, but still requires
significant investment in workovers and surface systems.
Indicative CAPEX Benchmarks (2027, Stylised)
| Project Type |
Capacity (Thermal) |
CAPEX Range |
Indicative Metric |
| New Geothermal Doublet (Greenfield) |
5–15 MWth |
25–60 million USD |
2,500–4,500 USD/kWth |
| Retrofit of Abandoned Well (Single) |
1–3 MWth |
3–7 million USD |
2,000–3,500 USD/kWth |
| Cluster Retrofit (3–5 Wells) |
6–15 MWth |
12–35 million USD |
1,200–2,800 USD/kWth |
Values exclude the cost of connecting to long-distance district heating networks; they assume local heat
demand within 5–10 km of the wells. All numbers are indicative and vary markedly by country, drilling
market and subsurface conditions.
Levelized Cost of Heat: Retrofit vs Greenfield
Geothermal and Gas Boilers
The chart below compares stylised LCOH ranges for three options under 2027 market conditions.
Source: Energy Solutions geothermal retrofit model (illustrative costs, 25-year
life).
Economics: LCOH, P&A Avoided Costs and Abatement per USD
A unique feature of abandoned-well retrofits is the interaction between geothermal project economics and
avoided plug-and-abandonment costs. If an operator would otherwise spend 1.2–2.0 million
USD on P&A, that liability can be partially re-purposed as equity in a geothermal SPV.
For example, consider a 2 MWth retrofit project supplying process heat to a nearby industrial facility:
- CAPEX: 6 million USD project cost.
- P&A avoided: 1.5 million USD (effective net CAPEX 4.5 million USD).
- Operating hours: 6,000–7,000 hours per year.
- Heat output: ~12–14 GWhth/year.
- LCOH: 18–30 USD/MWhth depending on financing conditions.
If this heat displaces a 90%-efficient gas boiler with fuel costs of 7–10 USD/MMBtu and a
carbon price of 50–100 USD/tCO₂, the retrofit can yield abatement costs around
20–60 USD/tCO₂ with positive project IRRs in the 8–14% range.
Case Studies: Industrial Heat Cluster and District Heating Pilot
Case Study 1 – Refinery-Adjacent Industrial Heat Cluster
In a mature onshore basin, a refinery and three neighbouring industrial plants sit within 8
km of a group of abandoned oil wells previously producing from a 3 km-deep reservoir.
- Subsurface: Gradient around 38 °C/km, yielding bottom-hole
temperatures of roughly 120 °C.
- Retrofit concept: Two wells re-entered, cleaned and recompleted for geothermal
circulation, delivering ~6 MWth of heat via a closed-loop system.
- CAPEX: 18–22 million USD including surface heat-exchanger skid and insulated
pipelines to the industrial cluster.
- P&A avoided: 3 million USD (for two wells).
The resulting LCOH is estimated at 20–28 USD/MWhth. With gas boiler costs effectively
at 35–55 USD/MWhth including carbon, payback periods of 7–10 years are
achievable under conservative assumptions.
Case Study 2 – District Heating Pilot in a Cold-Climate Town
A small town near a legacy oilfield in a cold climate region develops a district heating loop supplied
by three retrofitted wells.
- Heat demand: 25 GWhth/year across residential and commercial buildings.
- Retrofit scope: Three wells providing ~8 MWth, with thermal
storage for peak shaving.
- CAPEX: 28–36 million USD including distribution network; 4 million USD of P&A costs
avoided.
While the full network CAPEX pushes LCOH into the 35–45 USD/MWhth range, the project
sharply reduces imported fuel dependency and delivers annual CO₂ savings of 12–18
ktCO₂. It also preserves local employment for drilling and service crews in a declining
oilfield.
Illustrative IRR vs Gas Price for a 2 MWth Retrofit Project
The line chart below shows how project IRR responds to different assumed gas prices, holding CAPEX and
carbon price within indicative 2027 ranges.
Source: Energy Solutions project economics model (stylised).
Infrastructure & Supply Chain: Drilling Crews to Heat Networks
Geothermal retrofits sit at the intersection of upstream O&G and district heating infrastructure. Key supply
chain elements include:
- Workover rigs and service crews: Many of the same teams and rigs used for well
interventions can be redeployed, smoothing the social transition of O&G-heavy regions.
- Heat network contractors: Design and installation of insulated pipelines,
heat-exchanger skids and building interfaces.
- Control systems integrators: Ensuring geothermal output is integrated with backup
boilers and thermal storage.
Devil's Advocate: Subsurface Uncertainty and Asset-Lock Risk
While the narrative of “turning liabilities into assets” is attractive, several risks warrant caution.
- Subsurface uncertainty: Historical logs may be incomplete or inaccurate. Unexpected
zones of low permeability or cooling fronts can reduce output below design levels.
- Integrity surprises: Casing corrosion or cement channeling discovered late in the
retrofit can trigger expensive remediation, eroding project returns.
- Demand risk: Industrial off-takers may close or relocate, leaving the geothermal asset
stranded unless alternative heat loads exist.
- Regulatory ambiguity: Responsibility for long-term well integrity may remain with the
original operator, complicating SPV structures and risk transfer.
- Lock-in: Investing heavily in geothermal retrofits at marginal sites may lock capital
into suboptimal decarbonization pathways when other options (such as deep building efficiency retrofits)
might offer lower abatement costs.
These factors argue for a disciplined screening process and transparent risk-sharing between upstream
owners, heat offtakers and public entities when strategic infrastructure benefits are involved.
Outlook to 2030/2035: Role in Upstream Portfolio Transition
By 2035, geothermal retrofits are unlikely to represent a dominant share of global heat supply, but they can
form a meaningful niche in regions with suitable geology and concentrated heat loads. In upstream
portfolios, they offer:
- A transition-aligned reuse option for a minority of wells with strong geothermal profiles.
- A local employment bridge for drilling and service crews as hydrocarbon production declines.
- A means of de-risking P&A liabilities by integrating them into productive infrastructure projects.
Implementation Guide: Screening & Deal Structuring Checklist
For O&G companies and municipalities exploring this space, a structured approach is essential.
- Inventory and classify wells: Build a database of depth, temperature gradient,
integrity data and proximity to heat demand.
- Prioritise top 5–10% candidates: Focus on wells with favourable gradients and immediate
off-take options.
- Run preliminary techno-economic screening: Estimate LCOH ranges and abatement costs
using conservative assumptions.
- Engage off-takers early: Secure conditional interest from industrial or municipal heat
buyers before committing to FEED.
- Structure risk-sharing: Clarify who bears subsurface risk, P&A obligations and offtake
volume risk.
- Plan for monitoring and end-of-life: Ensure that long-term well integrity and eventual
decommissioning are fully funded and contractually allocated.
Assess Your Well's Geothermal Potential: Email contact@energy-solutions.co with depth, temperature logs,
integrity results, and distance to the nearest heat offtaker.
Methodology note: All cost and performance figures in this article are stylised and
indicative, drawing on public geothermal data, oil and gas decommissioning benchmarks and Energy Solutions
modelling. They should not be interpreted as project-specific estimates or commercial offers.
Sources
- U.S. Department of
Energy - Geothermal Energy Production - Technical reports on geothermal retrofit opportunities
and well integrity assessments
- NREL - Geothermal Prospects for
Abandoned Oil and Gas Wells - Comprehensive analysis of retrofit CAPEX and technical screening
criteria
- IEA - Geothermal Power Technology
Report - Global geothermal market analysis and cost benchmarks
- Society of Petroleum
Engineers (SPE) - Well Retrofit Studies - Technical papers on well integrity and conversion
economics
- IRENA - Geothermal
Heat for Industry - Industrial heat applications and district heating case studies